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Composite Conductive Film  

product name：

Composite Conductive Film/Carbon Film/Black Conductive Plastic Film

product model：JH6000

Product Description:

 In order to make up for some performance deficiencies of PU conductive carbon film and PE conductive carbon film, we have developed composite conductive films, mainly including PET composite conductive carbon film, PI composite carbon film, fabric composite carbon film, etc., which are mainly used in physiotherapy Electrodes, electromagnetic shielding, electric heating and other products.

Application:

• Mainly used in physiotherapy Electrodes, electromagnetic shielding, electric heating and other products.

Product Feature

·Graphene adding

·Composite materials

·Smooth and flat surface

·Uniform and stable resistance

·Customized resistance, length and width

·Safe and soft material

·Long life span

·Single-sided conductive

Product Specification

Graphene flexible surface heating application

The heat of carbon film is mainly emitted by radiation, which is low-temperature radiation and has transmittance. As the core heating layer of hot compress eye masks, heating scarves, and warm insoles, the adjustable range of sheet resistance (0.02~600Ω/sq) can achieve precise temperature control. The far-infrared heating method avoids the local high-temperature risk of traditional resistance wires.

Medical/physiotherapy flexible electrode material

Relying on the 8-15 micrometer far-infrared "life light wave", it achieves the dual effects of "heating physiotherapy + conductive stimulation", which can be quickly absorbed by the human body to promote blood circulation.

Energy battery electrodes

The core function of the PE separator is to physically isolate the positive and negative electrodes (to prevent short circuits), while allowing Li⁺ to freely shuttle through uniform micro-pores (with a pore size of 0.1-1μm), ensuring the charging and discharging efficiency.

Material and Performance Advantages: From Basic Properties to Practical Value

        1. Dual Gains Enabled by Graphene: The addition of graphene not only increases the product's conductivity efficiency by more than 30% but also endows it with far-infrared radiation capability — the 8-15 micrometer wavelength highly matches the resonance wave of human cells, achieving the integration of "conductive function + health physiotherapy". This is a core value that traditional carbon films do not possess. 

        2. Comprehensive Performance Balance: It solves the pain point of traditional conductive films where "softness leads to unstable resistance and strong conductivity results in hard material". Its surface flatness is ≤0.5μm, the resistance variation coefficient is ≤3%, and at the same time, the material's Shore hardness is ≤30D. It can withstand 1000 bending cycles (with a radius of 5mm) without performance degradation. 

        3. Wide Range of Parameter Adaptability: The sheet resistance covers 0.02~600Ω/□ , the width ranges from 5~1400mm (supporting continuous cutting without joints), and the length is 50-500m (rolled according to needs). It can meet the full-size requirements from microelectrodes to large shielding covers.

Practical Application Cases

(1) Cooperation Case with Household Physiotherapy Instrument Manufacturer Background of Needs

Implementation Effect

1. The fitness of the fabric substrate increased to 98%, solving the problem of neck curved surface fitting;

2. Far-infrared heating increased the heating speed of the massager by 40%, and users reported a "stronger warm penetration feeling";

3. The service life of the product reached more than 18 months, the customer after-sales rate decreased by 65%, and the sales of this massager increased by 32% year-on-year.

FAQ

1. Q: How is the resistance stability of the product? Will it attenuate after long-term use?

   A: At normal temperature (25℃) and humidity ≤60%, the annual resistance attenuation rate is ≤2%; even in high temperature and high humidity environment (60℃, humidity 85%), the resistance attenuation rate is still <5% after 5000 hours of testing, far exceeding that of traditional PU carbon films (attenuation rate >15%).

2. Q: Can the product be in direct contact with the skin? Is there any risk of allergies?

   A: Yes. which do not contain harmful substances such as lead, mercury, and halogens. Allergy rate <0.01%, so it can safely contact the skin.

3. Q: In heating scenarios, what is the maximum service temperature and service life of the product?

   A: The recommended normal operating temperature is -20~160℃,  the service life can reach more than 10,000 hours (about 3 years), which is 2-3 times that of traditional resistance wire heating sheets.

Advantages of HAOUGER Black Carbon Conductive Film:

·Composite Black carbon conductive film are widely applied to all kinds of beauty, health care and other physiotherapy electrode products.

·Composite Black carbon conductive film can be used for examination, treatment, monitoring medical electrode product.

·Composite Black carbon conductive film can be used in various low temperature electric heating products such as surface heating, heat preservation, heating and defogging.

·HAOUGER composite Black carbon conductive film can also be used in all kinds of electrical appliances, cables, aerospace, petrochemical and other electromagnetic shielding products.

·HAOUGER composite Black carbon conductive film can be customized with resistance, square resistance, width and length.

·HAOUGER has plenty of experience in making and using carbon conductive film in all fields , which can provide various solutions on conductive film application.